Overview
This fully‑automatic winding machine production line is a complete turn‑key solution for high‑volume precision coil manufacturing. Integrated with vibratory bowl feeding, automatic loading, winding, arc welding, defect detection‑sorting and tray loading stations, it greatly cuts manual operation.
Equipped with 20 spindles, it supports wire diameters from 0.02 mm to 0.4 mm, delivering a 2.5‑second cycle time with over 98% first‑pass yield. Built‑in defect‑sorting function automatically filters defective products to guarantee consistent batch quality. The whole line is configurable, we can adjust stations and spindles according to your coil samples or drawings to match your specific mass‑production demands.
FAQ
Q1: What complete workflow does this fully‑automatic production line accomplish?
A: It covers vibratory bowl feeding, automatic loading, winding, arc welding, defect detection & sorting, and tray loading. It finishes the whole coil production process with minimal manual involvement.
Q2: What are the main technical parameters of this automated line?
A: It comes with 20 spindles, handles wire diameter 0.02‑0.4 mm, cycle time 2.5 seconds, first‑pass yield above 98%. Working voltage 220V and total power consumption is 17 kW.
Q3: What are the physical size and weight of this production line?
A: Overall dimension L5300*W1200*H2000 mm, net weight 2200 kg. Sufficient factory floor space should be reserved for installation and routine operation.
Q4: What kind of production scenario is this turn‑key line best suited for?
A: It is designed for high‑volume mass‑production of precision small coils. Well‑suited for electronic component factories looking for stable high‑yield automated manufacturing.
Q5: Can bad‑product screening be done on this line?
A: Yes. Integrated defect‑detection and sorting station automatically separates defective workpieces before tray‑loading, lowering downstream manual inspection workload.
Q6: Can we get custom modifications for this production line?
A: Yes. We can adjust spindle quantity, working stations and processes according to your coil samples or drawings to satisfy your mass‑production requirements.
