MODEL: FLM-KS-0001
FLM‑KS‑0001 automatic hollow coreless coil winding machine for voice, sensor, 5G and medical coils. ±0.05mm precision, 1‑2 spindle options, full‑auto workflow, optional hot curing for custom coreless coil manufacturing.
Mechanical characteristics:
High-Precision & Efficiency:
- Equipped with servo motors and high-precision ball screws, ensuring winding accuracy up to ±0.05mm with spindle speeds reaching 3000 RPM, significantly improving production efficiency.
- Some models support dual-wire simultaneous winding, enhancing product consistency and reducing manual intervention.
Fully Automated Operation:
- Features automatic wire threading, layering, cutting, unloading, and bonding, minimizing manual operation and enabling 24/7 unmanned workshop production.
- Utilizes CNC touchscreen control, allowing parameter adjustments and program storage for easy operation without specialized programming skills.
Muti-Functional Adaptability:
- Capable of winding single-layer/multi-layer coils, irregular-shaped coils, and SMD – type coils, suitable for voice coils, HDD coils IC card coils, sensor coils, and more.
- Some models support hot air curing or preheating fixtures to ensure coil bonding strength.
Customizable Flexibility:
- Adjustable coil outer diameter, wire gauge, and winding methods (tight/ loose/ forward /reverse winding) per customer requirements.
- Compatible with fully automated production lines, supporting data monitoring and remote adjustments for smart manufacturing.
Safety and Ease of Operation:
- Equipped with safety features such as emergency stop switches and safety light curtains to prevent operational accidents.
- User-friendly HMI with support both Chinese and English interfaces, ensure simplicity and ease of training
- Select models offer manual automatic mode switching for convenient debugging and single-piece production.
Optional Mechanism
1. Hot Air Gun Curing Mechanism
2.Electrically Heated Curing Mechanism
Main feature:
This advanced automated system is specially engineered for hollow coil manufacturing, incor-porating innovative coreless winding technology and intelligent control systems to achieve high-precision, high-efficiency production of hollow coils. It meets the stringent requirements of cutting-edge industries including aerospace, medical devices, and 5G communication.
Specifications
| Item | FLM-DNL-0001 |
|---|---|
| Number of spindles | 1 axis |
| Applicable Wire Diameter | 0.2-3.5mm |
| Max Coil Inner Diameter | 240mm |
| Max. Speed | 2000rpm |
| Max. Winding Width | 350mm |
| Axis Stop Accuracy | ±0.5° |
| Power Supply Voltage | 220V |
| Size | L1200*W1200*H1400mm |
| Weight | 150kg |
Specifications
| Item | FLM-KS-0001 | FLM-KS-0002 |
|---|---|---|
| Number of spindles | 1 axis | 2 axis |
| Max Coil Inner Diameter | 240mm | 240mm |
| Max. Speed | 3000rpm | 3000rpm |
| Axis Stop Accuracy | ±0.5° | |
| Applicable Wire Diameter | 0.02-1.5mm | 0.02-1.5mm |
| Max. Winding Width | 100mm | 100mm |
| Guide Needle Axis Movement Speed | 250mm/sec | |
| Guide Needle Foot Wrapping Speed | Max 150rpm | |
| Compressed Air Pressure | 0.6-0.8MPa | |
| Power Supply Voltage | 220V | |
| Power | 2.5kw | 4.5kw |
| Size | L1350*W850*H2300mm | L1200*W1200*H2300mm |
| Weight | 550kg | 680kg |
FAQ
Q: What coils can the FLM‑KS‑0001 hollow coil winding machine produce?
A: This coreless winding equipment manufactures hollow coils such as voice coils, HDD coils, IC card coils and sensor coils. It meets production demands for medical devices, aerospace and 5G communication industries.
Q: What winding precision and wire diameter does FLM‑KS series support?
A: It achieves high winding accuracy of ±0.05 mm. FLM‑KS‑0001 and FLM‑KS‑0002 handle wire diameters 0.02‑1.5 mm, while FLM‑DNL‑0001 supports 0.2‑3.5 mm for larger hollow‑coil jobs.
Q: What curing options are available for hollow coils?
A: You can select optional hot air gun curing mechanism or electrically heated curing mechanism, which effectively improves bonding strength for bobbin‑free hollow coils.
Q: Is the FLM‑KS series fully‑automatic for mass‑production?
A: Yes. It completes automatic wire threading, layering, cutting and unloading. It supports 24‑7 unmanned running, program memory, and Chinese‑English bilingual touch‑screen HMI for easy operation and training.
Can I adjust winding parameters and connect it to smart production lines?
A: Yes. Coil dimension, wire gauge, tight‑loose and forward‑reverse winding modes are adjustable. The machine can dock with automated production lines to realize remote data monitoring for smart manufacturing.
