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Programmable Automatic Coil Winding Machine with Twisting
Programmable Automatic Coil Winding Machine with Twisting
Wound Product Programmable Automatic Coil Winding Machine with Twisting

Overview

FLM‑6600‑JX is a multi‑spindle automatic twisting and coil winding machine with maximum 16‑spindle capacity. It achieves ±0.05° repeatability with servo‑driven motion system and premium imported components. This unit supports vertical and horizontal terminal winding, visual touch‑screen programming, power‑off memory and programmable twisting parameters. Optional auxiliary mechanisms, bilingual HMI, safety protection and remote network monitoring make it suitable for mass‑production of solenoid, relay and other precision electromagnetic coils.


Mechanical Characteristics:

High Precision & Stability: 

  1. Servo motors ans stepper motors ensure precise control of winding / twisting operations (± 0.05°repeatability)
  2. Premium components like NSK/ NTN bearings (Japan) and Taiwanese screws enhance durability.

Automated Production Efficiency:

  1. Multi-spindles configuration (MAX16 spindles) enables simultaneous twisting/ winding operations
  2. Programmable twist parameters: length, speed, and strand count (3/5/7 wires)
  3. Smart control system with auto-reversing, speed adjustment, and power-off memory.

Safety and Ease of Operation: 

  1. Equipped with safety features such as emergency stop switches and safety light curtains to prevent operational accidents.
  2. User-friendly HMI with support both Chinese and English interfaces, ensure simplicity and ease of training

Intelligent Function Expansion:

  1. Advanced models support network connectivity remote monitoring, enabling real-time fault diagnosis and production data management.
  2. Automatic tape replacement alerts minimize downtime and optimize operational efficiency.

Optional Mechanism


1. Pneumatic Shear

2. Wire Pressing Mechanism

3. Tension Attenuation Mechanism

Main feature:

AC servo motor is used for the main shaft and each dimension, and the running speed and positioning speed of each axis are fast and accurate

It can realize the terminal winding, and the terminal winding can be vertical and horizontal

Replacement of winding type: just call the programmed program in the machine and replace the fixture

Thread processing method: a: pull off or cut off the blade; b: the waste wire falls into the waste wire groove

Programming method: touch screen programming, providing human-computer interactive visual teaching system to achieve WYSIWYG programming effect

Main Configuration Table

Main configuration:

System/mechanism Institutional characteristics
Control System Independently developed third-generation controller, with high-speed response and high reliability optimized specifically for work efficiency,
Operation interface switchable with touchscreen Taiwan’s well-known brand.
The touchscreen programming interface is intuitive and easy to learn
Servo System Panasonic servo motor and driver, with high-speed response and high accuracy.
Executive Agency SMC & Koganei components with high stability and accuracy.
Sensor & Switch Japan Keyence fiber optic sensor, Japan Omron photoelectric switch,
Japan SMC magnetic switch.
Rail & Screw The guide rails and screw rods of well-known brands in Taiwan are high-precision and highly reliable.
Host Body Integrated casting, sturdy body, good stability, and seismic resistance.
Shaft Mechanism Japanese NSK high-speed bearings and Japanese MITSUBOSHI belts.
Integrated main bearing housing, precise concentricity, low noise, and low heat generation.

FAQ – Frequently Asked Questions

Q1: What is the maximum spindle number of FLM‑6600‑JX?

A1: The machine supports up to 16 spindles, which can complete twisting and winding operations simultaneously for high‑volume production.

Q2: What positioning repeatability can this machine reach?

A2: Driven by servo and stepper motors, the repeatability of winding and twisting can reach ±0.05°.

Q3: What terminal winding modes does it support?

A3: It supports both vertical and horizontal terminal winding. Users can switch winding modes by calling stored programs and replacing fixtures.

Q4: What optional mechanisms are available for FLM‑6600‑JX?

A4: Optional configurations include pneumatic shear, wire pressing mechanism and tension attenuation mechanism to meet diversified processing requirements.

Q5: Does this machine support remote monitoring function?

A5: Advanced versions support network‑connected remote monitoring, realizing real‑time fault diagnosis and production‑data management.

Q6: How is the programming operated on this winding machine?

A6: It adopts touch‑screen visual teaching programming system, realizing WYSIWYG programming, with Chinese‑English bilingual operation interface for easy learning.

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