MODEL: FLM-CNC-1204

Mechanical Features:

The Semi-Automatic 4-Spindle Coil Winding Machine (FLM-CNC-1204) is a high-efficiency, flexible solution for precision coil production, widely used in inductors, transformers, motor windings, and other applications. Its main features include:

Four-Axis Synchronous Winding for High Productivity

1. Synchronous 4-Station Operation: Can wind 4 identical coils simultaneously, significantly improving efficiency(3-4 times faster than single-axis machines).
2. Alternate Operation Mode: Operators can load/unload materials on some stations while others continue winding, minimizing idle time.

Semi-Automatic Operation with Flexible Control

1. Manual Loading and Automatic Winding: Operators only need to place bobbins(cores), while the machine handles wire arrangement, turn counting, and cutting automatically.
2. CNC Control: User-friendly HMI interface for preset parameters (turns, wire diameter, layers,etc.), therefore it’s enabling quick model switching.

High-Precision Winding & Wire Arrangement

1. Driven System: 2 axes equipped with motors ensure uniform and tight winding, with wire spacing accuracy up to ±0.01mm.
2. Automatic Tension Control: Adjusts wire tension in real-time to prevent breakage or deformation, especially suitable for fine wires (e.g., enameled wires from 0.02mm).

Wide Compatibility

1. Multi-Spec Adaptability: Adjustable fixtures and programmable settings support various shapes ( round, square, I-shaped) and sizes (1-50mm diameter).
2. Supports Multiple Wire Types: Enameled wire, triple-insulated wire, silk-covered wire, etc., with a typical range of 0.02-2.0mm diameter.

Stable & Low-Maintenance Design

1. Modular Structure: Low failure rate, with key components (spindles, rails) using high-end brands for extended durability.
2. Auto-Alarm Function: Detects wire breaks, tangling, and other anomalies, stopping the machine to minimize waste.

Cost-Effective Investment

1. Ideal for Small/Medium Batches: 50%+ cheaper than fully automatic machines, yet far more efficient than manual winding.
2. Energy & Material Saving: Optimized winding paths reduce wire waste, with low power consumption.

Applications:

1. Electronics: High-frequency transformers, inductors, relay coils,etc.
2. Industrial: Small motor stators, sensor coils,etc.

Main Brand of the Spare Parts in the Coil Winding Machine:

System/mechanism	Brand/Feature
Control System	Independently developed third-generation controller, with high-speed response and high reliability optimized specifically for work efficiency, Operation interface switchable with touchscreen Taiwan’s well-known brand. The touchscreen programming interface is intuitive and easy to learn
Servo System	Panasonic servo motor and driver, with high-speed response and high accuracy.
Executive Agency	SMC & Koganei components with high stability and accuracy.
Sensor & Switch	Japan Keyence fiber optic sensor, Japan Omron photoelectric switch, Japan SMC magnetic switch.
Rail & Screw	The guide rails and screw rods of well-known brands in Taiwan are high-precision and highly reliable.
Host Body	Integrated casting, sturdy body, good stability, and seismic resistance.
Shaft Mechanism	Japanese NSK high-speed bearings and Japanese MITSUBOSHI belts. Integrated main bearing housing, precise concentricity, low noise, and low heat generation.

Specifications of the Coil Winding Machine:

Model	FLM-CNC-1201	FLM-CNC-1204
Number of spindles	1	4
Max. Speed	6000rpm	6000rpm
Main Motor Power	370W	370W
Applicable Wire Diameter	0.02-0.6mm	0.02-0.4mm
Max. Winding Diameter	70mm	70mm
Power Voltage	220V	220V
Size	L1000*W680*H1000mm	L1100*W1000*H1000mm
Weight	100kg	150kg

OTHERS