Semi-Automatic CNC High Precision Linear coil Winding Machine

Semi-Automatic Linear Coil Winding Machine | Custom Factory

Overview

MODEL FLM‑CNC‑DNL‑0001 is a single‑spindle CNC high‑torque winding machine engineered for heavy‑duty coil production. Equipped with high‑torque servo drive and gear reducer, it runs up to 3000rpm, supporting 0.02‑0.6 mm wire diameter and max winding diameter of 70 mm. With modular quick‑change tooling, PLC touch‑screen programming and robust cast‑iron frame, it performs automatic wire arrangement, turn counting and cutting after manual bobbin loading. Fitted with world‑class spare‑part components, this machine serves new‑energy motors, power transformers, automotive ignition coils and toroidal inductors for industrial and aerospace‑grade coil manufacturing.

Mechanical Features:

High Torque Output

High-Power Drive: Equipped with high-torque servo or stepper motors, often paired with gear reducers, ensuring stable power output for thick wires (e.g., copper wires, flat wires) or high-tension materials.
Strong load capacity: Capable of handling large wire diameters (e.g., above φ0.5mm) or high-density winding resistance without step loss or wire breakage.

Versatile Adaptability

Wide wire diameter range: Configurable with different nozzles, tensioners, and guides to accommodate thin to thick wires.
Multi-axis expansion: Some models support auxiliary axes (e.g., traversing axis) for complex winding patterns (e.g, cross-winding, multi-layer winding).

High Efficiency & Automation

Quick modular change:Modular design allows fast tooling swaps for different product specifications.
Smart programming: PLC or touchscreen control with preset parameters (turns, layers, speed) for batch production.
Manual Loading + Automatic Winding: Operators only need to place bobbins/cores, while the machine handles wire arrangement, turn counting, and cutting automatically.

Durability & Safety

Reinforced construction: Cast iron of steel frame enhances fatigue resistance for continuous operation.
Safety features: Emergency stop, overload protection, and anti-loosening clamps ensure operator safety.

Applications the High-torque Winding Machine:

Industrial uses: New energy motors, power transformers, automotive ignition coils, etc.
Specialized needs: High-tension winding for toroidal inductors, aerospace-grade coils, etc.

Key Advantages of the High-torque Winding Machine:

The CNC high-torque winding machine excels in high torque output, precision, and adaptability, making it ideal for thick wires or challenging winding tasks. When selecting a model, consider wire type, winding technique (e.g., parallel winding, flyer winding), and production requirements.

Main Brand of the Spare Parts in the Coil Winding Machine:

Main Brand:

System/mechanism	Brand/Feature
Control System	Independently developed third-generation controller, with high-speed response and high reliability optimized specifically for work efficiency, Operation interface switchable with touchscreen Taiwan’s well-known brand. The touchscreen programming interface is intuitive and easy to learn
Servo System	Panasonic servo motor and driver, with high-speed response and high accuracy.
Executive Agency	SMC & Koganei components with high stability and accuracy.
Sensor & Switch	Japan Keyence fiber optic sensor, Japan Omron photoelectric switch, Japan SMC magnetic switch.
Rail & Screw	The guide rails and screw rods of well-known brands in Taiwan are high-precision and highly reliable.
Host Body	Integrated casting, sturdy body, good stability, and seismic resistance.
Shaft Mechanism	Japanese NSK high-speed bearings and Japanese MITSUBOSHI belts. Integrated main bearing housing, precise concentricity, low noise, and low heat generation.

Specifications of the Coil Winding Machine:

Model	FLM-CNC-DNL-0001
Number of spindles	1
Max. Speed	3000rpm
Main Motor Power	1800W
Applicable Wire Diameter	0.02-0.6mm
Max. Winding Diameter	70mm
Power Voltage	220V
Size	L1000W680H1000mm
Weight	150kg

FAQ – Frequently Asked Questions

Q1: What is the spindle configuration of FLM‑CNC‑DNL‑0001?

A1: It is a single‑spindle high‑torque winding machine, maximum speed reaches 3000rpm with 1800W main motor power.

Q2: What wire diameter and winding size can this machine handle?

A2: Applicable wire diameter 0.02‑0.6 mm, maximum winding diameter is 70 mm, suitable for both fine enameled wire and thick copper or flat wire.

Q3: What kind of winding work flow does this machine adopt?

A3: Manual loading for bobbins or cores, then the machine automatically completes wire arrangement, turn counting and wire cutting. Modular tooling supports fast specification switching.