Automatic Custom Precision CNC Linear Coil Winding Machine

Automatic Linear Winding Machine | Precision Coil Winder

MODEL: FLM-DNL-0001

Mechanical characteristics:

A single-axis high-torque winding machine is specialized for applications requiring substantial twisting force, commonly used for winding thick wires, high-density coils, or special materials (e.g., motor stators, transformers, inductors). Its key characteristics include:

High Torque Output

High-Power Drive: Equipped with high-torque servo or stepper motors, often paired with gear reducers, ensuring stable power output for thick wires (e.g., copper wires, flat wires) or high-tension materials.
Strong load capacity: Capable of handling large wire diameters (e.g., above φ0.5mm) or high-density winding resistance without step loss or wire breakage.

Versatile Adaptability

Wide wire diameter range: Configurable with different nozzles, tensioners, and guides to accommodate thin to thick wires.
Multi-axis expansion: Some models support auxiliary axes (e.g., traversing axis) for complex winding patterns (e.g, cross-winding, multi-layer winding).

High Efficiency & Automation

Quick modular change:Modular design allows fast tooling swaps for different product specifications.
Smart programming: PLC or touchscreen control with preset parameters (turns, layers, speed) for batch production.

Durability & Safety

Reinforced construction: Cast iron of steel frame enhances fatigue resistance for continuous operation.
Safety features: Emergency stop, overload protection, and anti-loosening clamps ensure operator safety.

Applications:

Industrial uses: New energy motors, power transformers, automotive ignition coils, etc.
Specialized needs: High-tension winding for toroidal inductors, aerospace-grade coils, etc.

Key Advantages

The single-axis high-torque winding machine excels in high torque output, precision, and adaptability, making it ideal for thick wires or challenging winding tasks. When selecting a model, consider wire type, winding technique (e.g., parallel winding, flyer winding), and production requirements.

Main configuration

System/mechanism	Institutional characteristics
Control System	Independently developed third-generation controller, with high-speed response and high reliability optimized specifically for work efficiency. Operation interface switchable with Taiwan well-known brand touchscreen. The touchscreen programming interface is intuitive and easy to learn
Servo System	Panasonic servo motor and driver, with high-speed response and high accuracy.
Executive Agency	SMC & Koganei components with high stability and accuracy.
Sensor & Switch	Japan Keyence fiber optic sensor, Japan Omron photoelectric switch, Japan SMC magnetic switch.
Rail & Screw	The guide rails and screw rods of well-known Taiwan brands feature high precision and high reliability.
Host Body	Integrated casting, sturdy body, good stability, and seismic resistance.
Shaft Mechanism	Japanese NSK high-speed bearings and Japanese MITSUBOSHI belts. Integrated main bearing housing, precise concentricity, low noise, and low heat generation.

Specifications

Item	FLM-DNL-0001
Number of spindles	1 axis
Applicable Wire Diameter	0.2-3.5mm
Max Coil Inner Diameter	240mm
Max. Speed	2000rpm
Max. Winding Width	350mm
Axis Stop Accuracy	±0.5°
Power Supply Voltage	220V
Size	L1200W1200H1400mm
Weight	150kg

FAQ

Q1: What is the main application of FLM‑DNL‑0001 single‑axis high‑torque winding machine?

A: It is dedicated to thick‑wire and high‑density coil winding, widely used for new‑energy motor stators, power transformers, automotive ignition coils and aerospace‑grade coils.

Q2: What wire diameter and coil size can this machine process?

A: Applicable wire diameter 0.2‑3.5mm. Max coil inner diameter 240mm, max winding width 350mm, maximum rotating speed 2000rpm.

Q3: Does FLM‑DNL‑0001 support complex multi‑layer or cross‑winding patterns?

A: Yes. It can be equipped with auxiliary traversing axis to realize cross‑winding and multi‑layer winding. Modular tooling supports fast change‑over for different products.

Q4: What safety protection functions are available on this high‑torque winder?

A: Built‑in emergency‑stop button, overload protection and anti‑loosening clamps. Reinforced cast‑iron frame ensures stable continuous heavy‑load production.

Q5: What core branded components are adopted for FLM‑DNL‑0001?

A: Panasonic servo system, SMC & Koganei pneumatic parts, Keyence and Omron sensors, Taiwan‑brand guide rails and screws, NSK bearings and MITSUBOSHI belts.