MODEL: FLM-DNL-0001
Mechanical characteristics:
A single-axis high-torque winding machine is specialized for applications requiring substantial twisting force, commonly used for winding thick wires, high-density coils, or special materials (e.g., motor stators, transformers, inductors). Its key characteristics include:
High Torque Output
- High-Power Drive: Equipped with high-torque servo or stepper motors, often paired with gear reducers, ensuring stable power output for thick wires (e.g., copper wires, flat wires) or high-tension materials.
- Strong load capacity: Capable of handling large wire diameters (e.g., above φ0.5mm) or high-density winding resistance without step loss or wire breakage.
Versatile Adaptability
- Wide wire diameter range: Configurable with different nozzles, tensioners, and guides to accommodate thin to thick wires.
- Multi-axis expansion: Some models support auxiliary axes (e.g., traversing axis) for complex winding patterns (e.g, cross-winding, multi-layer winding).
High Efficiency & Automation
- Quick modular change:Modular design allows fast tooling swaps for different product specifications.
- Smart programming: PLC or touchscreen control with preset parameters (turns, layers, speed) for batch production.
Durability & Safety
- Reinforced construction: Cast iron of steel frame enhances fatigue resistance for continuous operation.
- Safety features: Emergency stop, overload protection, and anti-loosening clamps ensure operator safety.
Applications:
- Industrial uses: New energy motors, power transformers, automotive ignition coils, etc.
- Specialized needs: High-tension winding for toroidal inductors, aerospace-grade coils, etc.
Key Advantages
The single-axis high-torque winding machine excels in high torque output, precision, and adaptability, making it ideal for thick wires or challenging winding tasks. When selecting a model, consider wire type, winding technique (e.g., parallel winding, flyer winding), and production requirements.
Main configuration
| System/mechanism | Institutional characteristics |
|---|---|
| Control System | Independently developed third-generation controller, with high-speed response and high reliability optimized specifically for work efficiency. Operation interface switchable with Taiwan well-known brand touchscreen. The touchscreen programming interface is intuitive and easy to learn |
| Servo System | Panasonic servo motor and driver, with high-speed response and high accuracy. |
| Executive Agency | SMC & Koganei components with high stability and accuracy. |
| Sensor & Switch | Japan Keyence fiber optic sensor, Japan Omron photoelectric switch, Japan SMC magnetic switch. |
| Rail & Screw | The guide rails and screw rods of well-known Taiwan brands feature high precision and high reliability. |
| Host Body | Integrated casting, sturdy body, good stability, and seismic resistance. |
| Shaft Mechanism | Japanese NSK high-speed bearings and Japanese MITSUBOSHI belts. Integrated main bearing housing, precise concentricity, low noise, and low heat generation. |
Specifications
| Item | FLM-DNL-0001 |
|---|---|
| Number of spindles | 1 axis |
| Applicable Wire Diameter | 0.2-3.5mm |
| Max Coil Inner Diameter | 240mm |
| Max. Speed | 2000rpm |
| Max. Winding Width | 350mm |
| Axis Stop Accuracy | ±0.5° |
| Power Supply Voltage | 220V |
| Size | L1200*W1200*H1400mm |
| Weight | 150kg |
