High Reliable Fully Automatic Winding Machine with Tape Wrapping

MODEL: FLM-6600-BJ

Mechanical characteristics:

High-efficiency: 

1. Adopting PLC or CNC control system to achieve functions such as automatic rubber wrapping, automatic rubber cutting, and automatic material ejection, significantly reducing manual intervention by 45%.
2. Some models are equipped with vibrating automatic feeding mechanisms, allow one operator to manage multiple devices simultaneously, thereby increasing production efficiency by over 50 %
   Flexible parameter adjustment:
3. Parameters such as wrapping turns,speed and tension can be set via the touchscreen(HIM) to accommodate different product requirements.
4. Supports various tape specifications (width 2-40mm, inner diameter 30-130mm) and is suitable for multiple materials including PVC, PET, and cloth fiber.
5. Quick fixture changeover capability to adapt to different sizes of transformers, inductors, and other products.

Safety and Ease of Operation: 

1. Equipped with safety features such as emergency stop switches and safety light curtains to prevent operational accidents.
2. User-friendly HMI with support both Chinese and English interfaces, ensure simplicity and ease of training
3. Select models offer manual automatic mode switching for convenient debugging and single-piece production.

Intelligent Function Expansion:

1. Advanced models support network connectivity remote monitoring, enabling real-time fault diagnosis and production data management.
2. Automatic tape replacement alerts minimize downtime and optimize operational efficiency.

Optional Mechanism

1. Tape Wrapping Mechanism

2. Twisted Wire Mechanism

3. Pneumatic Shear

4. Wire Pressing Mechanism

5. Tension Attenuation Mechanism

6. Double Line Wheel Winding Mechanism

Main feature:

AC servo motor is used for the main shaft and each dimension, and the running speed and positioning speed of each axis are fast and accurate

It can realize the terminal winding, and the terminal winding can be vertical and horizontal

Replacement of winding type: just call the programmed program in the machine and replace the fixture

Thread processing method: a: pull off or cut off the blade; b: the waste wire falls into the waste wire groove

Programming method: touch screen programming, providing human-computer interactive visual teaching system to achieve WYSIWYG programming effect

System/mechanism	Institutional characteristics
Control System	Independently developed third-generation controller, with high-speed response and high reliability optimized specifically for work efficiency. Operation interface switchable with touchscreen Taiwan’s well-known brand. The touchscreen programming interface is intuitive and easy to learn
Server System	Panasonic servo motor and driver, with high-speed response and high accuracy.
Executive Agency	SMC & Koganei components with high stability and accuracy.
Sensor & Switch	Japan Keyence fiber optic sensor, Japan Omron photoelectric switch, Japan SMC magnetic switch.
Rail & Screw	The guide rails and screw rods of well-known brands in Taiwan are high-precision and highly reliable.
Host Body	Integrated casting, sturdy body, good stability, and seismic resistance.
Shaft Mechanism	Japanese NSK high-speed bearings and Japanese MITSUBOSHI belts. Integrated main bearing housing, precise concentricity, low noise, and low heat generation.

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