Introduction
The 6-axis fully automatic bobbin coil winding machine production line adopts a full-process integrated design covering vibratory bowl automatic feeding, automatic loading, multi-spindle winding, PIN pressing forming, visual camera inspection, defective product sorting and finished tray blanking. With a stable 10-second single-piece cycle time and a first-pass yield higher than 99%, this production line balances production efficiency and equipment stability perfectly. Independent closed-loop tension control prevents loose winding, wire jumping and wire breakage during high-speed winding. The whole machine is controlled by PLC system with a humanized multilingual touch screen, supporting real-time production counting, fault alarm and parameter storage. Compared with scattered single winding machines, this integrated assembly line greatly reduces manual participation, unifies coil production standards, and is an ideal automated production solution for medium-volume circular coil manufacturers.
Production Line Workstation
- Vibratory Bowl Feeder
- Automatic Loading
- 6-axis Winding Machine
- PIN Pressing
- Camera Inspection
- Defect Detection and Sorting
- Tray Loading
Technical Parameters
| Parameter | Specification |
|---|---|
| Number of spindles | 6 axis |
| Product wire diameter | 0.02 mm – 0.4 mm enameled wire |
| Cycle Time | 10 seconds per piece |
| First-pass Yield | ＞99% |
| Power Voltage | AC 220V |
| Overall Size | L5000 * W1200 * H1900 mm |
| Total Weight | 3000 kg |
| Total Power Consumption | 15 kW |
Finished Product Introduction
This 6-axis fully automatic winding production line is customized for circular skeleton coils. It is widely used to produce inductors, small circular transformer coils and power coil components. Equipped with vibratory bowl feeding structure to realize automatic blanking, matched with independent tension control system, it ensures neat winding arrangement, stable coil shape and ultra-high finished product yield above 99%, meeting strict quality requirements of electronic component factories.
Core Advantage
Advantage 1: Stable 6-spindle Synchronous Operation
Six spindles work synchronously with balanced load operation, stable running vibration, fewer failures, suitable for medium-scale batch production.
Advantage 2: Integrated PIN Pressing Function
Built-in automatic PIN pressing station completes winding and terminal pressing in one line, eliminates separate stamping procedure and saves production space.
Advantage 3: Visual Camera Inspection Configuration
High-precision camera real-time detects winding defects, automatically sorts defective products to guarantee outgoing coil quality.
Advantage 4: Closed Safety Enclosure & Easy Operation
Fully enclosed safety glass frame with safety interlock protection; multilingual touch screen supports parameter modification and production data statistics, convenient for daily operation and maintenance.
FAQ
Q1: What coils can this 6-axis production line manufacture?
A1: It is mainly used for circular bobbin coils, power inductors and miniature circular transformer coils.
Q2: Can the PIN pressing mold be replaced for different terminals?
A2: Yes, PIN pressing molds can be customized and replaced freely according to customers’ terminal sizes.
Q3: Will the machine stop automatically when opening the safety door?
A3: Safety interlock switches are installed on all protective doors; the whole production line will halt immediately once the door is opened.
Q4: Can this line connect with factory MES system?
A4: Reserved communication interfaces support docking with factory intelligent MES production management systems.
Q5: Is the wire feeding tension adjustable separately for each spindle?
A5: Each spindle is equipped with an independent tension controller, tension parameters can be adjusted individually.
