Introduction
The 20-axis fully automatic bobbin coil winding machine production line upgrades the traditional production flow by adopting vibratory bowl automatic feeding instead of manual feeding. The whole production workflow covers automatic bobbin feeding, 20-spindle synchronous winding, arc welding processing, visual defect detection, defective product sorting and finished tray blanking.
With an ultra-fast 2.5-second single-piece cycle time and a yield rate higher than 98%, this equipment drastically raises hourly output for coil manufacturers. The closed-loop tension control system keeps winding tension stable during high-speed operation, preventing loose winding or wire breakage issues.
The whole machine adopts a sealed safety cabinet design, matched with PLC intelligent control system and multilingual touch screen, convenient for engineers to adjust winding parameters, view production counts and troubleshoot faults.
Compared with discrete winding machines, this integrated production line cuts labor investment by more than 60%, standardizes coil quality, and is the preferred automated solution for relay and transformer factories with large order volumes.
Core Advantage
Advantage 1: 20 Spindle Ultra-high Productivity
20 spindles operate synchronously, single piece cycle only 2.5s, production capacity far exceeds 6-axis and 12-axis models, perfect for large-volume mass production workshops.
Advantage 2: Fully Automatic Feeding Structure
Built-in vibratory bowl feeder + automatic loading mechanism, no manual placement of bobbins, lower labor cost and avoid human error.
Advantage 3: Integrated Arc Welding Process
Combine winding, arc welding, visual inspection and sorting in one line, finish coil forming & welding in one flow to improve overall production efficiency.
Advantage 4: Safe & Stable Intelligent Operation
Fully enclosed safety transparent frame with safety interlock protection; multilingual touch screen realizes parameter adjustment and production data statistics, easy daily maintenance.
FAQ
- Q1: What types of coils can this 20-axis production line produce?
- A1: It is specialized in producing relay coils, miniature transformer coils and inductance bobbin coils.
- Q2: Does this production line support fully unmanned feeding?
- A2: Yes, it is equipped with a vibratory bowl feeder to automatically arrange and feed bobbins without manual loading.
- Q3: Will the safety protective door stop the machine when opened?
- A3: The fully enclosed safety frame is fitted with safety interlock switches; the whole line will automatically stop once the protective door is opened.
- Q4: Can the welding station be replaced with soldering mechanism?
- A4: We support customized replacement of arc welding or tin soldering stations according to your coil processing requirements.
- Q5: Is MES system docking available?
- A5: Reserved communication interfaces allow connection with factory MES intelligent production management systems.
