Introduction
The fully automatic 10-axis bobbin coil winding production line is an integrated turnkey winding solution designed for mass manufacturing of bobbin coils. This automatic coil winding machine supports the production of solenoid coil, relay coil, transformer coil, inductor coil and foil coil. With integrated feeding, winding, soldering, defect detection and tray loading functions, it eliminates repeated manual operation and greatly improves your coil production capacity.
Core Advantages
This 10-axis automatic coil winding equipment adopts multi-spindle simultaneous winding structure. It supports wire diameters ranging from 0.02mm to 0.4mm, with a short cycle time of 3.5 seconds and first-pass yield over 98%. Different from single spindle winding machine, the multi-station design makes it suitable for mass continuous production of various bobbin wound coils, including solenoid coil, relay coil and small transformer coil. Modular design allows quick switching between different coil specifications.
Wide Application Range
This bobbin coil winding production line fits multiple industries. Manufacturers can use it to produce solenoid coil for electromagnetic valves, relay coil for electronic relays, small transformer coil, inductor coil and foil coil. It is widely applied in automotive electronics, home appliances, industrial control and sensor industries. If you produce various wound bobbin coils, this automatic winding line can meet your diversified production demands.
Integrated Production Processes
The complete production line includes vibratory bowl feeder, automatic loading station, winding machine, soldering station, defect detection & sorting unit and tray loading mechanism. All processes run automatically in one line. No need to transfer semi-finished products between separate machines.
Custom Solution & Inquiry
We provide customized coil winding machine solutions according to your coil drawing, wire size and output requirements. Whether you need equipment for solenoid coil, relay coil, transformer coil or inductor coil, contact us to get detailed quotation and technical parameters.
FAQ
- Q1: What wire thickness can this 10-axis bobbin winding production line handle?
- A: The production line supports enameled wire wire diameters from 0.02 mm to 0.4 mm, covering most tiny coils used in automotive electronics, relays and sensors.
- Q2: How many coils can this full-automatic line produce per hour?
- A: The single product cycle is only 3.5 seconds. After deducting material feeding and inspection waiting time, the stable hourly output reaches roughly 900–1000 finished coils, greatly exceeding the efficiency of single-spindle standalone winding machines.
- Q3: Can I switch to produce different types of coils on one production line?
- A: Yes. The whole machine adopts modular structural design. By replacing fixtures, winding nozzles and adjusting program parameters, you can rapidly switch production between solenoid coils, relay coils and small transformer coils, normally finishing model changeover within 15 minutes.
- Q4: Does this winding line contain soldering and testing functions?
- A: Equipped with automatic soldering stations and online defect detection modules. It can complete winding, soldering, electrical performance testing, defective product sorting and tray packaging in a single closed production line without manual transfer of semi-finished products.
- Q5: What is the qualified rate of coil production on this equipment?
- A: The first-pass yield of standardized production exceeds 98%. Online real-time detection screens out defective products such as open circuits, short circuits and insufficient winding turns during production, avoiding waste of follow-up processing costs.
- Q6: Is custom modification supported for this production line?
- A: Customization is available. We can adjust the number of axes, add or remove stations, change feeding methods and optimize winding programs based on your coil drawings, target output, factory layout and special technical requirements.
- Q7: What after-sales service will you provide after purchasing the winding machine?
- A: We supply overseas installation guidance, on-site operator training, remote technical debugging, 12-month warranty for core electrical components, and lifelong paid maintenance & spare parts supply service.
- Q8: Is this 10-axis line suitable for small-batch trial production?
- A: This production line is oriented toward mass continuous manufacturing. If you mainly make small-batch multi-variety coils, our separate semi-automatic bobbin winding machines will be a more cost-effective option.
- Q9: Will the winding precision drift after long-term continuous operation?
- A: High-precision servo motors and linear guide assemblies are adopted. With regular lubrication and maintenance according to our operation manual, winding dimensional precision can stay stable for long-term continuous mass production.
- Q10: How can I get an accurate quotation for this production line?
- A: Send us your coil samples or engineering drawings, required hourly output, enameled wire specification and factory voltage standard. Our engineering team will work out a matched configuration plan and official quotation for you within 2 working days.
